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Low Level Track Sleeper Replacement 2024
Several conversations had been talking about our wooden sleepers. Currently we have been replacing these on a one by one basis. However this seemed to be a slow process. A survey was done by David Mosley and presented in the Oct 23 board meeting.

Mark Dale offered to head up this project.
 

Low Level Track Sleeper Replacement Report- Dave Mosley. Oct 2023

 

Outer track from gate-to-gate 1200 Feet. Average sleeper gap 10 inch. = 1440 sleepers

  1. Inner Track from end of plastic section to station 750 feet. = 900 sleepers

  2. Sleepers counted rails from inner to outer sides, etc. = 212 sleepers

Cost of 50mm * 50mm * 3Mtr Length of composite lengths from www.cladco priced at £21.04.

3Mtr length cut 6 sleepers 50cm long. 21.04/6 makes each sleeper £3.50 each.

 

Total number of sleepers required. 2552 * £3.5 = £8,950.

 

The total budget of £9,000 was accepted as a project to be done over the next few years. It was proposed that initially around £500 worth of sleepers would be purchased for work to start in the New Year. This will be on the outer loop from Just after pond junction crossing to the bend at the top of the hill.

by Mark Dale Clive Burrows

Thanks also to a small team of members for their help completing this

Sunday 14th Jan 2024
Lets make some sleepers

Sunday 4th Feb 2024
The site was surveyed by C Burrows. there is a gentle slope of 46mm in 4 meters.
A height difference of 605mm in just over 60 metres
That's it, Track was lifted out in a Day

Sunday 4th Feb 2024
Old Wooden Sleepers out and replaced with recycled plastic ones

Tuesday 6th Feb 2024
Not so many helpers today but we cleared some of the old ballast away.
See the pile of rotten sleepers

Sunday 11th Feb 2024
Cleaning the old Ballast in cage mixer with water

Sunday 18th Feb 2024
Clearing out the old Ballast we found it not to be deep enough
we will get the digger in next week 

Tuesday 20th Feb 2024
Extending concrete pad lower end of level crossing.
The track here had sunk over 20mm

Sunday 25th Feb 2024
Clearing out the old Ballast we found it not to be deep enough
so we dug out the soil to put more ballast in this area

Sunday 27th Feb 2024
Whilst digging out we caught some signalling cables, Ooops
We also started to level the ballast ready to put the track back

Sunday 3rd March 2024
Good to see so many helpers today.
More levelling out of ballast done,
Some track panels now been reinstalled 

Tuesday 5th March 2024
A few more panels Laid now down to the level crossing

&More washing ballast

Sunday 10th March 2024
Very Rainy Today. Only managed to set out the level crossing. Shims we're placed under the sleepers to get the slope right 

Tuesday 12th March 2024
We are at the half way stage of reinstalling the track.
Now leveling up the level crossing. which was over 20mm out. We made some large shims from sleeper material to achieve this. 

Sunday 17th March 2024
What a lovely sunny day today.
There was a lot of shifting and
 cleaning of ballast today.
We managed to fit 3 more panels of track 

Tuesday 19th March 2024
The final ballast being done today ready for the last four panels to be fitted

26th March 2024
We managed to get the last ballast in and levelled out.
The last four panels of track were installed and connected ready to be levelled out. 
With help from our younger members.

2nd April 2024
Reinstalling the Track Detectors 

Sunday 7th April 2024
Final levelling of the track and checking the joints on the track today. One final sensor placed into position. The Track was opened for a test run. It's riding fine so we're happy to re open the line. Give it a month or so and we'll have another tamping session. 

Tuesday 16th 2024
Dave starts on the Level Crossing. 

2024
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